High Pressure Die Casting (HPDC)

We ensure highly consistent processes and as result, we have become the preferred choice for some of our customers, especially those producing safety-critical parts. For post-die-casting operations such as fettling and trimming, we rely on semi-automatic machines, while drilling is performed using conventional machines equipped with special fixtures to maintain cost-effectiveness. In-house facilities take care of surface finishing operations, including shot blasting and vibro finishing. Additionally, we also perform vacuum impregnation to ensure pressure-tight castings.

Machining

In our machining process we create highly accurate and intricate parts or components using specialized machine tools and techniques. This process is employed to achieve tight tolerances and exact specifications, ensuring that the final product meets strict quality standards. Our Precision machining is widely used in various industries, including aerospace, automotive, electronics, medical, and more, where the precision and reliability of components are crucial for their functioning. The process typically involves computer numerical control (CNC) machines, which use computer programs to control the tools' movements, resulting in precise and repeatable outcomes. Precision machining is vital for producing complex and critical parts that require exceptional accuracy and consistency.

Sub-Assembly

Our process steps involved in sub-assembly product manufacturing:

• Design and Engineering:The process begins with designing and engineering the individual components that will make up the sub-assembly. Engineers create detailed drawings or computer-aided design (CAD) models to define the specifications, dimensions, and tolerances of each part.
• Material Selection: Based on the design requirements, appropriate materials are chosen for each component. Factors such as strength, durability, weight, and cost are taken into consideration.
• Machining and Fabrication: The manufacturing process involves using various machining techniques, such as CNC milling, turning, drilling, and grinding, to produce the individual parts. Sheet metal fabrication or other processes may be employed to shape the components.
• Quality Control: Throughout the manufacturing process, quality control measures are implemented to ensure that each part meets the specified tolerances and quality standards. Inspection tools like Air gauges, Plug gauges, and coordinate measuring machines (CMM) are used to verify accuracy.
• Surface Treatment: Depending on the requirements, some parts may undergo surface treatments like plating, coating, or heat treatment to enhance their properties or appearance.
• Assembly: Once all the individual components are manufactured and verified, they are assembled into the sub-assembly. This could involve manual or automated processes, and specialized tools or fixtures may be used to ensure proper alignment and fit.
• Testing and Validation: The completed sub-assembly undergoes testing and validation to ensure that it functions as intended and meets performance criteria. This may involve functional tests, stress tests, and other validation procedures.
• Packaging and Distribution: Finally, the sub-assemblies are packaged and prepared for distribution to the next stage of the production process or to the end customers.